Insights
Case studies and engineering insights
Field reports from our workshop and on-site interventions. How we recover legacy turbomachinery with reverse engineering, precision repair and independent expertise.
GHH Borsig Main Air Compressor Restoration (1958)
Complete overhaul of a 1958 GHH Borsig main air compressor, reverse-engineering obsolete spare parts to revive a critical legacy asset.
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ABB AEG Kanis G20 (9.445 MW), Major Repair After Reverse Power
Urgent overhaul after a reverse-power event; rotor blade restoration through reverse engineering and high-speed balancing.
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KKK AFA/CFR (SST40 to SST110) Overhaul and Repair
Overhaul, control upgrades and reverse-engineered parts for KKK/Siemens turbines, eliminating OEM dependency.
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Siemens KKK AFA CFR 110, Control and Stop Valve Repair
Root-cause analysis and precision repair of control/stop valves under thermal stress, erosion and fatigue.
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ABB VE 36 A (8640 kW) Cogeneration Turbine Overhaul
Full overhaul after a decade: inspection, babbitt bearing refurbishment, blade replacement, reverse engineering.
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Siemens SST-300, Vibration Troubleshooting
Solving complex vibration from guide-vane failure in a pulp-mill turbine with advanced diagnostics.
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Stal Ljungström Lj 160 Radial Turbine Overhaul
Re-engineered a faulty labyrinth shaft seal and optimised the auxiliary oil system.
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Stal Turbine Service, Third-Party Expertise Worldwide
Independent Stal Ljungström radial-turbine service: inspection, babbitt bearing repair, rotor reblading.
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MAN MARC2-C10 (10 MW) Steam Turbine Inspection
Inspection and major repair of a 10 MW MAN MARC2-C10 steam turbine.
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Escher Wyss / Brown Boveri 90-4A EK Turbo Compressor, Major Repair
Reverse engineering, stuffing-box replacement and precision casing machining to recover a turbo compressor.
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PGW Schiele GX-420 Turbo Aeration Blower, Major Repair
Recovery from a catastrophic blower breakdown via reverse engineering, CFD simulation and tilting-pad bearing refurbishment.
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Sulzer 2RC-4A-4N-67 Vacuum Blower, Troubleshooting
Diagnosing oil whirl and sub-synchronous vibration with rotordynamic simulation and a babbitt bearing redesign.
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Machine Overhauling Through Reverse Engineering
Replacing obsolete OEM components with 3D scanning, CAD design and precision manufacturing.
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Blue Light 3D Scanning for Fan Repair
Blue-light scanning of complex geometries through to CNC precision manufacturing.
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Babbitt, White Metal and Hydrodynamic Bearings Explained
What babbitt/white-metal bearings are and how we repair, re-metal and refurbish them.
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Energetic Machinery in a Nutshell
Who we are: an independent, non-OEM turbomachinery service provider.
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